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Boilers & Repairs

A boiler expert has a thorough knowledge of boilers and furnaces with experience at a level of a boiler engineer and boiler inspector.  Boilers require integrity and you should too.  AIS boiler engineering services for boiler work is safety orientated with mechanical integrity in mind using a boiler engineer with years of experience. 

 

Boiler & Engineering Services

  Boiler Useful Life Study

 

  Boiler Consulting

 

  Boiler Inspection and a Boiler Engineer

 

  Boiler Piping Connections

  B31.1 Code Stress Work & Hangers/Supports

  Rental Boiler Temporary Piping Hook-Ups:

  Turn Around 36-Hrs

$800 Minimum

Do the Job Right & Comply with the Code

 

AIS has the boiler knowledge and boiler experience including project specifications and project management in steam plants and heating plants. 

Advantage of Boiler Services

Boiler Useful Life Study

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Boiler Integrity & Boiler Interlock Controls

The purpose of a useful life study is to evaluate the integrity of the boiler for safe operating pressure and boiler interlock controls.  Boiler integrity is more than safe boiler operating pressure, and in fact it includes safe furnace operation and boiler casing integrity to prevent harmful gases from entering the boiler room.  Boiler integrity is the whole boiler including the fuel training and boiler setting.

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Safe Remaining Boiler Life (Extending Life)

A boiler safe useful life study is directly intended to determine how many years remaining on the boiler before replacement.  This is based using the boiler physical condition from a perspective of the past to the present.  This is done by our metallurgical testing laboratory, nondestructive testing NDT videoscope, inspections, infrared equipment and boiler engineering under the direct supervision of a professional engineer. 

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Economic Life

A boiler safe useful life study extends into the economic operating life.  Many times it is just as important to an owner to understand if the boiler is not cost effective to operate even though the boiler has many safe years remaining.  A safe boiler may need upgrading to be economically viable, and with many years remaining on the boiler the boiler can operate safely and economically for an additional 20-years (life extension).

Boiler Consulting and Boiler Engineering

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Boiler Tube Failures

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Repair Procedures by

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Designing by Rules
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Designing by Analysis
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Project Management of Boiler Repairs

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Boiler Economics

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ASME Boiler Code Consulting

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Professional Engineering Service

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Boiler Operation Troubleshooting

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Furnace Operation

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Refractory Application and Repairs

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Furnace Brick and Mortar Selection

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Chemical Washing and Acid Cleaning

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Steam Quality / Moisture content of Saturated Steam - Steam Throttling Calorimeter

 

Boiler Inspection with a Boiler Engineer

 

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Boiler Watersides Inspection

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Boiler Firesides Inspection

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Superheaters (Radiant and Convection)

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Boiler Piping

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Code Compliance

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Accumulation Test of Safety Valves

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Fuel Training Safety Interlocks

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Pressure Safety Interlocks

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Boiler Water Level Safety Interlocks

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Combustion Safety Interlocks

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Boiler Tube Inspection

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Economizers and Air Heaters

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Boiler Blow-down Tanks

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Burner Management Operation

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Water Treatment

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Furnace Inspection

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Burner Inspection

       

Safety Interlocks

Did you know that safety interlocks are electrical and mechanical.  Did you also know that safety interlocks are found on the fuel train as well as the boiler.

Accumulation Test of Safety Valves on boiler

Did you know that not all safety valves function properly.  Accumulation testing (maximum output) determine if the the safety valves are working properly.  AIS boiler services can perform this test.

 

 

 

Boiler Manufacturer Links & Listing

Browse this page for boiler manufacturers links.  AIS maintains a full list of manufacturers and brief history. 
Boiler Manufacturers

 

Steam Quality or Steam Moisture Content

To determine steam quality or the opposite steam moisture content in the steam coming from your boiler requires a steam throttling calorimeter. 

Conditions that effects the dryness of saturated steam leaving the water tube or firetube boiler is foaming and/or steam cleaning equipment requiring reinstallation or repairs.

AIS boiler engineering services has the steam throttling calorimeter equipment to do this test.  Call us today. 800-249-0959 

 

 

Infrared Boielr Casing - Insulation Poor Tubes Seen Through Casing by Infrared

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